Old gravity furnace and wrapped ducts out before a ductless heat pump
Example project

- Home
- 1940s house in Burien with an unfinished basement
- Original request
- Replace the old furnace with a ductless heat pump
- Testing
- The furnace jacket and the wrapping on one duct sampled, both positive
- Material
- The furnace and about 70 ft of wrapped duct across the basement
- Agency notice
- Filed, because about 70 ft of duct carries about 200 sq ft of wrap, well over the 48 sq ft mark
- Timeline
- About four days with the basement sealed; heads installed the week after
- Estimated cost
- $9,800
Scope of work
A sealed basement under negative air, the furnace covering and duct wrap wetted and removed, the bare ducts and furnace cut apart and bagged, openings in the floors above sealed, disposal, a HEPA clean and an air test. The heat pump, and any patching where floor registers used to be, are quoted by the heating contractor.
Project overview
In this example, the owners of a 1940s house in Burien are replacing the old gravity furnace in the basement with a ductless heat pump. The furnace and its wide ducts are wrapped in white insulation, and both test positive.
A ductless system needs none of the old ducts, so everything comes out: the furnace, every duct and the wrap. The basement is sealed under negative air, the wrap is wetted before it is cut, and the openings to the rooms above are sealed. When the air test is clear, the heating contractor fits the new heads.
The goal
The goal is an empty, clean basement and no old wrap left anywhere, ready for the new heat pump.
Process
- Before work Samples to the lab; notice filed; space heaters lined up for the week.
- Day one Basement sealed, filtered air unit running, floor registers taped from above.
- Days two and three Wrap wetted and taken off, furnace and ducts cut apart and bagged.
- Day four Every surface vacuumed, then air samples; the basement reopens once they pass.
Planning right
- Do not let anyone cut or pull the ducts until the wrap is tested.
- Pick a stretch of mild weather, because the house goes without its old heat until the new heads run.
- The old floor registers leave holes. Ask who covers them.
- File the air sample results with your deed and permits; a future buyer’s lender may want them.




